Road construction and similar industries demand steady supplies of high-quality aggregates, such as crushed stone, sand, gravel, and more. These are needed to build sturdy sub-bases, bases, concrete surfaces, and more. Generally, you will need to transport them from one point to another. This not only adds to the overall time but also increases the operational costs. This is the point where you can consider mobile stone crushers, instead of stationary crusher machines. By using a mobile stone crusher, you can change the entire equation for road construction in India. Through these, you can complete the project with great flexibility, sustainability, and save a significant amount, at the same time.
To find out more about how mobile stone crushers help speed up road construction, continue reading this post.
Understanding mobile stone crushers for a road construction project
Road construction needs machines that are portable. Hence, a mobile stone crusher comes as a useful tool to ensure greater success. These machines are self-contained and portable machines used to crush and make more manageable pieces of asphalt, ore, concrete, rocks, and other materials used for road construction.
As the name suggests, these crusher machines are mounted on wheels or tracks. They have integrated a stone crusher, such as an impact, cone, and jaw crusher. These machines come with various sections that include conveyors, feeders, and movable platforms. These crushers are designed to process road construction materials on-site.
How does a mobile stone crusher work?
A mobile stone crusher aims at streamlining the road construction process. These are customized to speed up the process to ensure success. Here is the step-by-step process of these crushers:
- Feeding raw materials: You will need to start the process by feeding raw materials. These materials include demolished concrete, blasted rock, milled asphalt, and more. These are placed into the hopper by using a loader or excavator. These crushers contain vibrating feeders to ensure consistent flow.
- Crushing of materials: Mobile stone crushers, like jaw crushers, are considered quite perfect for all your primary crushing needs when larger rocks are present. In addition to this, you can also utilize mobile crushers, such as impact crushers, for secondary crushing to turn bigger chunks into more manageable pieces.
- Screening: This is yet another important aspect while using mobile crushers. You can use a gravel screen to separate crushed materials based on size. Even though it is an optional step, it helps you manage the crushed stones better.
- Conveying: After screening, you can load the crushed materials into trucks to move to the road construction site. However, mobile stone crushers are easy to move within the project location, so you can eliminate this point.
You can also use additional features, such as magnetic separators and dust suppression systems, to improve functionality, ensure cleanliness, and make materials more usable for road construction.
What are the benefits of using a mobile stone crusher for road construction?
A mobile stone crusher is one of the most advantageous machines used for the construction of roads. Here are some benefits that one can obtain from these industrial tools:
- A crushing material can be sourced from the spot where it has been crushed. This eliminates the need for haulage from one point to another, reducing the time and transportation cost.
- As mentioned above, you do not have to transport the crushed material; it will significantly reduce the cost of trucking. The best thing is that you can recycle and reuse the on-site materials for other purposes.
- Mobile crushers can adapt to linear projects of road construction. It means you can move them within the work zone without any hassle.
- No matter which mobile crusher you use, you can expect to have high-quality output. Since these crushers are designed keeping the industry standards in mind, you can have durable layers of the road.
- Recycling concrete or asphalt debris will reduce the use of virgin materials and landfill waste. This helps in supporting eco-friendly road construction processes.
- You will be amazed to know that mobile crushers can crush 50-500 tons of material in an hour. When there is a larger-scale road construction project, you can use mobile stone crushers and help speed up road construction.
What are the main applications of mobile crushers in road construction projects?
A mobile stone crusher is an important part of any road construction project. These machines can be utilized for the following:
- Highway projects for sub-base and base layers of multi-roads.
- Repairs of urban roads.
- Quick repairs of roads located in remote areas.
- Overpass and bridge construction.
Closing remarks,
When you need the most exciting mobile stone crushers, you can connect with Etrack Crushers. They offer an extensive range that offers robust design, mobility, fuel and power efficiency, and other industrial tools, such as gravel screens. In case you have a doubt, you can connect with them or simply go to the official website to explore the available options.