In the Sugar Mill Industry, for the vital filtration process, certain types of filter screens are brought into use. One such screen is known as the centrifugal filter screen. They offer outstanding help for the most superior progression of molasses. The Centrifugal Screens are routinely used to eliminate suspensions that contain heavy residues. These screens are mainly made up of materials like stainless steel and nickel. While producing sugar, the centrifugal operation is an essential step. For the fitting performance of the centrifugal function, it is decisive to choose quality screens. The screens must have optimal slot sizes to prevent sugar loss during production.
What Role does the Centrifugal ScreenPlay?
The filtration process in sugar production involves a certain sugar filter screen. A centrifugal sugar screen, in particular, is utilized to get rid of molasses from the sugar crystals swiftly. It is done so by using centrifugal force. The effectiveness of the centrifugal machine directly depends upon the performance of a sugar screen. In the end, it also influences the production of sugar. The centrifuge system requires continuous monitoring. It is to ensure that the slots or holes of the screen don’t get widened. This may result in the wastage of sugar crystals. Therefore, the Centrifugal Screens need to possess adequate tensile strength.
In the Sugar Mills, centrifugal machines take apart the segments by filtration by means of centrifugation procedure. The sides are porous of the centrifuge basket, and the liquid strains through the collected lump of solids and is separated accordingly. As a result, a thick mass of sugar crystals accompanied by mother liquor is obtained through evaporation. This massecuite is filtered in the centrifugal system, and the crystals are removed from the mother liquor.
Centrifugal Machines are of two types; hence the filter screens used in such machines are named accordingly. They are known as Batch Type Centrifugal Screens and Continuous Centrifugal Screens. Batch centrifugal screens are appropriate for managing the raw sugar massecuites. They help remove liquid mixtures from the solid crystalline. Whenever the sugar obtained from centrifuged process needs to be melted, continuous centrifugal screens are used. By utilizing this method, sugar is processed in the dry state subsequently. It is also described as magnetized.
Boosting Throughput Capability of Sugar Mill Industry
The use of modern Centrifugal Screens is very much reasonable by their higher endurance and performance. These screens are made as per the stipulation of the centrifugal makers. They are often chrome plated so that the working surfaces remain smooth. This is also an added advantage for the screens to last longer and doing the least damage to sugar crystals. The holes in this screen are conically shaped, which is helpful in lessening the occurrence of clogging and blinding. The slots of the hole are aligned perfectly. This provides better movement of sugar crystals along with acquiring the highest capacity. It even helps to improve the purity outcome.
Modern technology boosts the sugar mill screens as it gets a longer life and enhanced resistance to abrasions and corrosions. The new age Centrifugal Screens generate greater yield as well as bring higher returns for the sugar producers. They are more productive than the traditional screens. The slot design, density, and orientation of these screens are flexible. Such screens are made out of flat metal sheets which get perforated with innumerable fine slots.
The Future of Centrifugal Screens Market
According to a study, the Market for Centrifugal Screens is going to experience a massive development in the period of 2020 to 2027. The market for sugar centrifugal screens has achieved excellent progress during the last few years. The market for this product has got boosted due to a range of vast improvements. The market worth of this type of filter screen is expected to reach nearly USD 80 million by 2025. The rapid increase of spending revenue along with the availability of innovative products is likely to bring in a superior expansion. Moreover, the growing base of customers is also going to yield rich opportunities in this market.
Conclusion
Legends India’s superior centrifuge screen is assured to grant an excellent mechanical strength which requires the least requirements of maintenance which are used in Sugar Mill Filter Screens. It further reduces labor costs and downtime. These screens have accurate slot opening, which increases the recovery amount of sugar crystals. Besides decreasing impurity, it has longer longevity and an easy installation process. Legends India has an established hold over many markets throughout the world. This company is beyond compare as it always looks for competence enhancement in manufacturing worthy sugar screens.
