To maintain low temperatures, refrigeration machines remove undesired heat from a space or object and transfer it to another entity or substance so that it can evaporate. While there is an extensive range of refrigeration system designs on the market to optimize refrigeration processes and enable optimal system performance, specific applications call for Custom Refrigeration Solutions. Customized refrigeration systems are designed to fulfill the requirements of specialized uses. Understanding the workings of refrigeration systems, the different types of plans available, the benefits of particular refrigeration systems for your application, the installation procedure, and the necessary components is crucial when determining whether a custom refrigeration system is required.
Types Of Custom Refrigeration Systems
Generally speaking, Commercial Refrigeration Systems are produced in three distinct types, each achieving the intended temperature drop through a different set of working principles and mechanisms.
Using Thermoelectric Refrigeration
With thermoelectric refrigeration, heat energy is transferred via the Peltier effect using an electric current and a thermocouple with two junctions—one hot and one cold. To facilitate the transmission of power between the thermocouple junctions, an electrical current is directed across them. To lower the temperature in the refrigerated space, the voltage is changed to promote the thermocouple’s heat absorption. For modest loads and systems that are difficult to access, thermoelectric refrigeration is perfect.
Mechanical Compression
The most popular design for commercial and industrial cooling applications is the mechanical-compression refrigeration system, sometimes called the vapor compression system. The liquid refrigerant is compressed using a mechanical compressor to change its state from a low-pressure, cold liquid to a high-pressure, heated vapor. The procedure enables latent heat to be trapped by cooled refrigerant in the refrigerated area and transferred out of the system using air or water heat exchange. Low or high pressure can be used with mechanical compression refrigeration systems. When a system is high-pressure, its constituent parts work at a pressure higher than condensation’s. Systems that operate at low pressures function below the evaporation pressure.
Absorption Refrigeration
Absorption refrigeration, in contrast to mechanical-compression refrigeration, transfers heat without the use of an electric motor or mechanical compressor. Instead, thermal expansion and contraction move the coolant, producing the energy transfer. After entering the condenser at high pressure, the refrigerant is condensed using cooled water. The expansion valve allows the refrigerant to continue flowing, expanding and cooling the evaporator.
The coolant is thus drawn naturally into the lower pressure absorber, which contains water and a weaker coolant, instead of being removed by a mechanical compressor. More coolant flows through the system due to the absorber vessel’s pressure being further reduced by an ongoing coolant flow into the absorber. The coolant is heated to a vapor by a generator after a pump draws the refrigerant-water mixture into it, restarting the cycle.
Advantages Of Custom Refrigeration Systems
Compared to regular systems, custom refrigeration systems have several advantages. To satisfy specific industry and application requirements that might not be available in standard versions, they allow users to customize the configuration, design, and functionality. A number of the advantages of using custom refrigeration systems are listed below.
1. Customized Sizing
Most of the time, the size is unique to each business. Two of the most significant issues that companies in every sector deal with daily are the quantity of produce they frequently handle and the available space on their property.
To make the most of the available space, cold storage containers might be specially designed. A custom refrigerator can help you make the most of your existing space, whether you require an additional cool room to support your current refrigeration units or a more comprehensive solution to handle demand.
2. Environmental Issues
Customers concerned about caustic materials, high temperatures, and other challenging environmental conditions common in the food processing, chemical manufacturing, biotech, medical, and pharmaceutical industries, among others—should consider specialized refrigeration system design. A Commercial Condensing Unit needs to be able to operate with the efficiency and dependability that regular refrigeration units would not be able to, in addition to enduring the external conditions in these harsh locations.
3. Particular Flooring
Another component that can be changed when obtaining a customized commercial refrigerator is the flooring. Typically, cold rooms are equipped with an insulated floor. It is imperative to have insulated floors when working in temperatures below -2°C. They are also advised for cold rooms below five °C on intermediate floor levels. Your staff will follow different procedures depending on the products they handle and the nature of your company. Certain temperature conditions require specific flooring, which significantly affects efficiency and convenience.
4. Specific Features
Users can select the elements that best suit their needs by customizing the design of their refrigeration system. You can add remote controls, dual refrigeration, an R290 Refrigeration Condensing Unit, high-performance pumps for better pressure control, and remote sensing technology to your system features. Having custom features can lower your operating costs overall, simplify procedures, and use less energy.
5. Saves Cash
Commercial refrigeration systems are more efficient than other varieties, as was previously indicated. Over time, this efficiency saves you both money and time. The best way to store food and excellent products is with a professional commercial unit. Additionally, you receive warranties, guarantees, and peace of mind for emergency repairs when working with experts like us.
6. Dimensions And Layout
Custom design benefits applications with odd or constrained workspaces by enabling users to customize their refrigeration system to fit inside the available area. Instead of trying to cram a standard machine into an awkward space, a custom-designed chiller may be made to fit your needs.
7. It Offers Additional Access
Commercial kitchens with little space may find it practical to have a single door, but larger rooms that handle a significant amount of produce may need more entries. You can also ask for insulated doors as an additional option. Although insulated doors can be installed in any room, they are necessary when operating below 8°C. You can increase productivity in your company by selecting the most practical form of access with a customized commercial refrigerator.
Conclusion,
You can add additional features to your Commercial Refrigerators when you personalize it. A few of these will include other shelving units or illumination. When selecting your custom solution, you should pay attention to the benefits these capabilities can provide to your workforce in terms of increased productivity.
